Heat shrink tubing and electrical tape are commonly used tools among those in the automotive, electrical, and telecommunication professions. Because of this, many people are under the impression both can perform the same job. Unfortunately, this is not the case.
Both electrical tape and heat shrink tubing can be used as an insulator, protector, and for identification purposes, depending on the job at hand. While each one has its own viable properties, they shouldn’t be used interchangeability in all situations.
In this article, we will look at the similarities and differences that set heat shrink tubing and electrical tape apart.
What Is Electrical Tape & How Does It Work?
Electrical tape is a vinyl, rubber, or mastic material with an adhesive side that is capable of attaching to metal, plastic, and rubber. This type of pressure sensitive tape is also known as insulating or friction tape. It provides resistance to electrical currents of up to 600V.
It is typically used to wrap around wiring components as a protective layer. The properties of the tape work to stop electrical currents from passing to other wires, which may cause an electrical fire. Electrical tape also works as an insulator.
What Is Heat Shrink Tubing & How Does It Work?
Heat shrink tubing is a thermoplastic material, usually made from polyolefin, that placed around wires, cables, and connectors. Often referred to as sleeves, this tubing relies on a heat source to shrink its diameter and therefore form a tight seal around the wiring.
By forming a protective layer around the wires or cables, the heat shrink tubing can insulate the delicate electrics. It also works as protection against abrasion, extreme weather conditions, damage, and moisture.
The Difference between Electrical Tape and Heat Shrink Tubing
Characteristics |
Electrical Tape |
Heat Shrink Tubing |
Shrink Ratio Materials |
A blend of vinyl and rubber-based glue, no shrink ratio exists |
With a fixed shrink ratio of 2:1, 3:1, or more, it comes in a variety of materials, but polyolefin is the most popular material. |
Color Options |
Available in various colors that are distinctively used to identify wires and voltage |
Available in various colors with a clear or transparent option |
Ease of Use |
Quick application with no need for tools |
Requires precise measurements and use of other tools such as a heat gun |
Applications |
Insulation Protection Bundling Repair Identification |
Insulation Protection Strain Relief Bundling Repair Identification Sealant |
Features |
Heat resistance |
Heat resistance Cold resistance Weatherproof/weather resistant Less expensive Aesthetically appealing Flame retardant Self-extinguishing |
Reliability |
Easily removed and can wear down or peel off prematurely |
Durable Requires manual removal |
Limitations |
Specific electrical code use Loose fitting |
Require precise measurement to determine the proper length and size |
Rigidity |
Stretchable |
Semi-rigid |
Flexibility |
Highly flexible |
Flexible |
Humidity Resistance |
Moisture resistance |
Watertight sealing |
Mechanical Protection |
Protects against wear, dents, and ruptures |
Protects against wear, dents, and ruptures |
Chemical Resistance |
Only vinyl tape is chemical-resistant |
Resistant to chemicals and solvents |
UV Resistant |
UV resistant |
UV resistant |
Can You Use Electrical Tape Instead of Heat Shrink Tubing?
Whether electrical tape can be used instead of heat shrink tubing depends on the application itself. The product, location, and environment all need to be taken into consideration.
The quick ease of use and access to electrical tape makes it the favorable choice for easy repairs and added protection to wires and cables. But the adhesive must be properly secured to last and can easily wear off, tear, or be unraveled with movement.
For projects where a layer of protection or insulation is required for long-lasting use, heat shrink tubing is the better choice. While the tubing requires the use of a heating mechanism for a tight fit, it cannot be easily removed or worn down. This ensures longevity and makes heat shrink a more reliable option.
Find the Right Heat Shrink Tubing from ShrinkShop
For all of your heat shrink tubing needs, see the experts at ShrinkShop. We are proud to be the top online distributor of Thermafix® Heat Shrinkable Tubing and adhesive lined Thermafix® Plus Heat Shrinkable Tubing.
We use cross-linked polyolefin material for all of our heat shrink tubing and wire products, guaranteeing the highest standards of quality on the market. Choose from our durable single or double-wall tubing to meet your needs.
In addition, our custom-printed heat shrink tubing allows you to customize the heat shrink with your business name, logo, or other text on the inner or outer side of the tubing.
To learn more about our heat shrink products, contact us today!